Zenovolta Production Management System

Excel Data Import

Batch ID

Select Excel File Supported formats: .xlsx, .xls | Required columns: Serial_Number, Y_Column, Voltage, Capacity

Import Status

No file selected

Data Preview (First 5 rows)

HIOKI ST3561A Connection

Disconnected

Equipment IP Address

Port

Data Collection

Cell Sorting Process

Available Cells from Grading

Current Cell Serial

Cell Type

Sorting Results

Time	Cell Serial	Type	Voltage (V)	Current (A)	Resistance (Ω)	Status	Actions
No sorting data available. Start sorting process above.

Scan Configuration

Cell Type

Module Size

Serial Range Start

Serial Range End

Capacity Range (mAh)

Allowed diff default: 60 mAh

Voltage Window (V)

IR Window (mΩ)

Yield Avg Target (%)

Live Scan

Current Serial

Measured Capacity (mAh)

Measured Voltage (V)

Measured IR (mΩ)

BMS Result

Scanning Results

Processed

Passed

Failed

Yield (%)

Time	Serial	Cap (mAh)	Volt (V)	IR (mΩ)	BMS	Status
No scan data yet. Click “Start Scanning”.

Configuration

Cells per Module

Module Voltage Window (V)

Max Module IR (Ω)

Barcode Format (Admin) Placeholders: {YYYY} {YY} {MM} {DD} {SEQn} {RANDn}. Must resolve to **15** A-Z/0-9.

Preview: —

Module Creation

Current Module

Generated Barcode

Cell Count

Module Voltage (V)

Module IR (Ω)

Verification

Cell Serials in Module

Generated Modules

Module ID	Barcode	Cells	Voltage	IR	Status
No modules yet. Load and build to begin.

Import BMS Test Results

Select Excel/CSV Required columns: BMS_Serial, Test_Status (OK/FAIL)

Import Status

Manual Mapping

Module Barcode

Pick BMS Serial (from import)

Apply

Tip: Use this if a module wasn’t matched by auto sync or you need to correct a mapping.

BMS Qualified Batteries

Total Modules

Qualified (OK)

Failed

Module ID	Barcode	BMS Serial	Test Status	Module Voltage	Module IR	Result
Import BMS results to see data here.

Cloud-Based Excel Import

Disconnected

Cloud File Path

Auto Import Interval

Upload Excel File Required: Module_Barcode, BMS_Serial, Test_Results

Load BMS Tested Units

Available BMS Tested Units

Final Testing Process

Ready

Module Barcode

BMS Serial Number

IoT Device Serial

Test IoT Device?

IoT GPS Test

IoT Communication Test

Module Test Result

BMS Integration Test

Overall Final Result

Test Parameters & Notes

Component Parameters at Assembly Point

Module Parameters

Module Specifications

No module data loaded

BMS Parameters

BMS Specifications

No BMS data loaded

IoT Parameters

IoT Device Specifications

No IoT data loaded

Today's Testing Statistics

0

Total Tested

0

Passed

0

Failed

0%

Pass Rate

Final Test Results

Time	FG Number	Module	BMS	IoT	Result	Actions
No test results yet. Complete a test to see data here.

Serial Number-Based Data Fetching

Enter FG Number

Functional Test Excel Import (Cloud)

Select Excel File Required: FG_Number, Functional_Result, Test_Parameters, Operator

Import Status

No file selected

Functional Testing Process

Ready

FG Number

Battery Model

Battery Registration Name

Capacity Test (Ah)

Discharge Test (%)

Charge Test (%)

Performance Test

Safety Test

Final Functional Result

Generate Test Report?

Report Format

Test Operator

Test Parameters & Notes

Functional Test Results

Time	FG Number	Capacity (Ah)	Performance	Safety	Result	Report	Actions
No functional test results yet.

Component Assembly

Packs Assembled Today

116

Success Rate

92%

📦 Battery Module

Pending

Scan Module Barcode

⚡ BMS (Battery Management System)

Pending

Scan BMS Serial Number

📡 IoT Device (GPS Tracker)

Pending

Scan IoT Serial Number

Final Pack Barcode

BAT2025A1B2C3D4E-BMS20250987654X-IOT2025GPS7890Y

Import Component Data

Click to Upload Component List from QC

Supported format: .XLSX

Barcode Generation History

Pack Barcode	Module	BMS	IoT	Time
No packs assembled yet.

Pack Assembly Reports

Quality Control dashboard will be implemented here...

Serial Tracking system will be implemented here...

Reports dashboard will be implemented here...

Reverse Engineering tools will be implemented here...

Settings panel will be implemented here...

User Management system will be implemented here...

Equipment Configuration will be implemented here...

Time	Batch ID	Stage	Status	Operator	Actions
10:34 AM	ZV-20241219-001234	Cell Scanning	Processing	R. Kumar
10:28 AM	ZV-20241219-001233	BMS Testing	Waiting	S. Patel

Cell Grading

Excel Data Import

Data Preview (First 5 rows)

Cell Sorting

HIOKI ST3561A Connection

Cell Sorting Process

Real-time HIOKI Data

Sorting Results

Cell Scanning

Cell Scanning

Scan Configuration

Live Scan

Scanning Results

Barcode Generation

Barcode Generation

Configuration

Module Creation

Generated Modules

BMS Testing

Import BMS Test Results

Preview (first 5 rows)

Manual Mapping

BMS Qualified Batteries

Final Testing (Stage 6)

Cloud-Based Excel Import

Load BMS Tested Units

Final Testing Process

Component Parameters at Assembly Point

Today's Testing Statistics

Final Test Results

Functional Testing (Stage 7)

Serial Number-Based Data Fetching

Functional Test Excel Import (Cloud)

Functional Testing Process

Test Report Preview

Functional Test Results

🔋 Pack Assembly - Stage 8

Component Assembly

Import Component Data

Click to Upload Component List from QC

Barcode Generation History

Pack Assembly Reports

Quality Control

Serial Number Tracking

Reports

Reverse Engineering

Settings

User Management

Equipment Configuration

Production Dashboard

Production Flow Status

Recent Activities